High Cost Effective Tic Roller Guide with Self Lubricating for Modern Wire Rod Mills

Product Description

Product Description

Guide roller for rolling mill are a series of rollers that determine the angle and direction of the steel as it is guided through the rolling mill to the mill roll. 

Titanium carbide has proved to be a cost-effective material for the manufacture of guide roller for wire rod mills, having low density, excellent anti-oxidation and wear resistance, coupled with relatively good resistance to thermal shock.

TiC hard-metals have a relatively simple metallographic structure, but for quality control, the grain size and porosity must be controlled. In particular, porosity is the main quality problem since even vacuum sintering cannot completely overcome the problem of oxygen pick-up. However, the hot isostatic pressure sintering process (HIP), introduced in the late 1980s, significantly improved the final quality of TiCs, by solving the porosity problems.

Product Specification

 Availbable Guider Roller Types

Flat Type

Double Flanged

Single Flanged

With Trapezoid Groove

With R Groove

V Groove

Tapered Type

Please consult our engineer for professional advice on the detailed types and specs of rollers if needed.
 

 

Miller MT10 is specially designed for the demanding operations of today's high speed roll mills, suitable for high speed up to 110m/s, with rotation of approx. 35,000rpm and temperature 800-1000 degree. All Miller MT10 guide roller are produced by SINTER HIP (Hot Isostatic Press) technology to assure the best sintering quality.

 

These alloys are based on steel powder metallurgy with the titanium carbides dispersed in an iron-based matrix and sintered. These materials are magnetic and, in general, can be heat treated to reach hardness levels of around 62-67HRC. In the annealed state, hardness can be 45-50HRC for easy machining by lathe.

 

Material Material	Miller MT10N	Miller MT10	T.C	Tool Steel
Binder	Ni+W+Mo	Alloy Steel	Co-Ni	Fe
Hard Phase	TiC	TiC	WC	Fe3C
Manufacturing Process	Powder Metallurgy	Powder Metallurgy	Powder Metallurgy	Casting
Hardness (HRC) Tempered	67-71	68-72	68-78	55-62
Hardness (HRC) Annealed	40-45	39-46	68-78	20-30
Density(g/cm³)	6.4	6.5	14.0-15.0	7.8-8.5
Bend Strength(N/mm^2)	1700-1800	1750-1850	1950-2300	580-1000
Compressive Strength(N/mm^2)	3500-3800	3500-3800	3200-4300	2000-2700

Advantages of MT10 guide roller




1. Lighter than Tungsten carbide roller by 55%, Lighter than tool steel than 20%, so the guide roller accelerates from standstill to 35,000 rpm, without damaging the bearing.

2. Very low coefficient of friction and self-lubricating properties, so the working portion of the guide roller is less worn, and the production can be greatly increased

3. The coefficient of thermal expansion is close to that of the bearing steel. When the quenching is hot, the bearing will not get stuck. The thermal expansion coefficients of titanium carbide cemented carbide and tungsten carbide hard alloy are very different from those of steel. Therefore, the steel bonded carbide guide roller is more advantageous for bearing anti-seize ability than the two cemented carbide guide rolls.

4. The micro structure is titanium carbide and high chromium tool steel, which has good thermal fatigue resistance.

5. Anti-oxidation, less magnetic, non-stick steel.

6. Annealing hardness is only HRC45-48, easy to process, after quenching, only a little fine grinding can be processed into finished products, the processing cost is low, so the price is also low. This is also one of the main reasons why titanium carbide guide rolls are superior to tungsten carbide guide rollers.

7. Hardness HRC62-67, good wear resistance. The service life is 8-10 times that of high speed steel.

8. Absolutely dense, the pores are almost zero, so it will not break when used and can be reused.

9. Compared with similar foreign products, the price of Miller MT10 is lower, which greatly saves the production cost of customers.
 

Production Site

 

Packaging

 
 

Reviews From Customers

 

Company Profile

Miller Carbide is an experienced manufacturer of tungsten carbide customized parts started from 2008. Our products cover carbide grinding jars & mortars, carbide grinding balls, carbide pegs, carbide static & dynamic rings, bead mill disks, carbide stirring rods, carbide static & dynamic jaws, carbide crusher plates, carbide grinding discs, carbide rotors, carbide roll rings, carbide guide rolls, carbide burrs, carbide sleeves & bushings, and other customized wear-resistant components for valve and pumps ect. With years of tungsten carbide engineering and manufacturing experience, we can concentrate our skills to the development of customized products for a wide spread of wear applications in milling & crushing industry.

Unlike other suppliers, Miller operates with three disciplines: Engineering, manufacturing and after sale service support. This means we are able to improve the efficiency of your machine and tools with customized products and direct access to the manufacturer. Miller Carbide works closely with its customers to ensure their requirements are designed efficiently and suitable for application. We can design the components needed from drawings or delivered samples.

We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. We are sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force. 

 

Company Advantage

We Offer You These
 

Direct Sales  Integrating R&D, production   sales and technology

Mold customization Rich molds OEM customization accepted

Adequate equipment  grinding/pressing  sintering/deep processing

Technical strength 15 years of experience in  technical team, research & innovation

 

FAQ

1. How long is your delivery time?
We can arrange the shipment within 3-5 working days upon receipt of your payment for any sintered blanks stocked items. As for the mass production order or the customized products, we will need 10-30 days production leadtime and indicate the delivery time on the Proforma lnvoice.

 

2. Can l get a sample from you for Quality checking? Is it free of charge or need pay ?

Yes, we can offer the sample for free of charge with freight collected if we have in stock.

If the sample is special or non-standard shaped, we will charge you only the basic production costs accordingly.

 

3. What's grade should I choose for the product?

If you have no idea about the grade, please kind to provide the information of the usage of the product, our technical team will suggest the most suitable grade for you.
 

4. Do you use recycle materials?

We insist on quality come first, all the products are made of virgin raw materials.

 

5. Can you make the goods according to my sample or drawing ? What's your (MOQ) minimum order quantity?  

Yes, We have a group of experienced technical personnel, advanced mould production equipments. Our R&D teams were graduated from University, and our technical R&D team lead by Doctors of Powder Metallurgy and Professors.

For the customized item we quote the MOQ individual; For the standard items in stock, we have no limitation on the MOQ .

 

6. Can I negotiate the Prices?

Yes, we can consider the discount for bulk orders.

 

7. Can you give warranty of your products?

Yes, we can give you 100% satisfaction guarantee on all items. We have the independent inspection department with the complete advanced product quality testing instrumentation to carry out IQC, PQC, FOC, and the detailed inspection pictures and testing report will be available and sent to you for confirmation before delivery.

In case there was any quality problem, just please kindly to provide the pictures to show the problem by email. We should be 100% responsible for our problems and provide you the replacements at our costs.

 

Contact us now! Get your free quote!