Superior Grinding and Energy Efficiency Tungsten Carbide Studs for Hpgr Smashing Metal

Product Description

Product Description

 
HPGR also named as high pressure grinding roll mill, is an energy-efficient crushing equipment used to reduce particles by compressing and crushing the feed between two counter rotating, parallel rollers with a small gap between them. This forces the rocks against each other and compresses the feed's density to 80% of its solid volume, exceeding its compressive strength with equal pressure being applied to particles of all sizes. HPGR is widely used in grinding cement clinker, limestone, bauxite, iron ore..
 

 

Why TC Studs roller? 
                  

There are 3 main types of core components of the HPGR:

1. PTA layer roller surface

2. Centrifugal casting composite roller surface

3. Stud roller surface

The disadvantage for first two types is that the roller surface will be subjected to severe impact due to the direct contact of the roller with the material under the action of strong extrusion force (generally 50-300MPa). The abrasive grains and furrows wear, and at the same time, the roller surface will produce squeeze pits. These accumulated pits will cause the fatigue wear of the roller surface material, which seriously affects the normal operation of the equipment.

For stud roller surface, the base body is made of high-strength alloy steel, which has high hardness after quenching and tempering. The wear-resistant layer is made of tungsten-cobalt hard alloy studs and inlaid on the body. Generally up to HRC67 or higher, the hardness is much higher than that of the PTA layer roller surface and the centrifugal casting composite roll surface, and the matrix of the stud roller surface can be well protected by the material lining formed. Tungsten carbide studs roller has a service life more than 6 times longer than that of the surfacing roller surface. 

-Energy saving and environmental protection

-High work efficiency

-Maintenance-free

-Low labor

 

                                                    Carbide stud and side stud applied in HPGR

Why Miller^TM TC Studs?

We understand better than anyone what you need in your equipment and we've worked closely with people just like you to understand and cater to those needs. We've serviced a number of operations worldwide with high capacity High Pressure Grinding Rolls.

Our Advantages:

1. Hemispherical top, protect the studs from being destroyed by stress concentration.

2. Round edges, protect the stubs being damaged during production, transportation, installment and using.

3. HIP sintering ensure good compactness and high toughness for the products.

4. Special technology to eliminate the surface stress after surface grinding, and increase the surface hardness at the same time.

5. Grease used on surface of the products to avoid oxidization.

6. Miller has 660t TPA pressing machines and monthly production of HPGR studs is over 20metric tons.

7. Miller Carbide has accumulated a number of drawings for different designs of studs with hemispherical top, flat top, conical top, round edges etc.
Drawing of tungsten carbide studs can also be provided by Miller, as a professional manufacturer specialized in tungsten carbide studs manufacturing for 11 years, we have professional engineers to make the drawing per customer's requirement.

 

Product Parameters

Usual Types and Dimensions of Tungsten Carbide Studs
 

	H	Ø	Approx Weight (g)
	50	16	137
	45	18	156
	40	20	172
	40	16	108
	35	20	150

 

	H	Ø1	Ø2	Ø3
	70	21.9	11.5	5
	60	16.5	7.5	5
	50	21.9	11.5	5
	40	15.9	7.3	5
	35	21.9	11.5	5

 

	Ø	H	SR	E X R
	20	40	SR8	2xR5.0
	20	30	SR8	2xR5.0
	20	35	SR8	2xR5.0
	16	55	SR8	R2.0
	16	50	SR8	R2.0
	16	45	SR8	2xR5.0
	16	40	SR8	2xR5.0
	16	40	SR8	1xR2.0
	16	40	SR8	1X45°
	16	35	SR8	R2.0
	16	20.5	SR8	R2.0
	10	22	SR5	R1.0
	10	22	SR5	R1.5
	10	20	SR5	R1.5
	8	20	SR4	R1.0
	5	10	SR2.5	R1.0

Please consult our engineer for professional advice on other more sizes of studs if needed.
 

Packaging

 

Reviews From Customers

 

Company Profile

Miller Carbide is an experienced manufacturer of tungsten carbide customized parts started from 2008. Our products cover carbide grinding jars & mortars, carbide grinding balls, carbide pegs, carbide static & dynamic rings, bead mill disks, carbide stirring rods, carbide static & dynamic jaws, carbide crusher plates, carbide grinding discs, carbide rotors, carbide roll rings, carbide guide rolls, carbide burrs, carbide sleeves & bushings, and other customized wear-resistant components for valve and pumps ect. With years of tungsten carbide engineering and manufacturing experience, we can concentrate our skills to the development of customized products for a wide spread of wear applications in milling & crushing industry.

Unlike other suppliers, Miller operates with three disciplines: Engineering, manufacturing and after sale service support. This means we are able to improve the efficiency of your machine and tools with customized products and direct access to the manufacturer. Miller Carbide works closely with its customers to ensure their requirements are designed efficiently and suitable for application. We can design the components needed from drawings or delivered samples.

We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. We are sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force. 

 

Company Advantage

We Offer You These
 

Direct Sales  Integrating R&D, production   sales and technology

Mold customization Rich molds OEM customization accepted

Adequate equipment  grinding/pressing  sintering/deep processing

Technical strength 15 years of experience in  technical team, research & innovation

 

FAQ

1. How long is your delivery time?
We can arrange the shipment within 3-5 working days upon receipt of your payment for any sintered blanks stocked items. As for the mass production order or the customized products, we will need 10-30 days production leadtime and indicate the delivery time on the Proforma lnvoice.

 

2. Can l get a sample from you for Quality checking? Is it free of charge or need pay ?

Yes, we can offer the sample for free of charge with freight collected if we have in stock.

If the sample is special or non-standard shaped, we will charge you only the basic production costs accordingly.

 

3. What's grade should I choose for the product?

If you have no idea about the grade, please kind to provide the information of the usage of the product, our technical team will suggest the most suitable grade for you.
 

4. Do you use recycle materials?

We insist on quality come first, all the products are made of virgin raw materials.

 

5. Can you make the goods according to my sample or drawing ? What's your (MOQ) minimum order quantity?  

Yes, We have a group of experienced technical personnel, advanced mould production equipments. Our R&D teams were graduated from University, and our technical R&D team lead by Doctors of Powder Metallurgy and Professors.

For the customized item we quote the MOQ individual; For the standard items in stock, we have no limitation on the MOQ .

 

6. Can I negotiate the Prices?

Yes, we can consider the discount for bulk orders.

 

7. Can you give warranty of your products?

Yes, we can give you 100% satisfaction guarantee on all items. We have the independent inspection department with the complete advanced product quality testing instrumentation to carry out IQC, PQC, FOC, and the detailed inspection pictures and testing report will be available and sent to you for confirmation before delivery.

In case there was any quality problem, just please kindly to provide the pictures to show the problem by email. We should be 100% responsible for our problems and provide you the replacements at our costs.

 

Contact us now! Get your free quote!