Tungsten Carbide Cold Rolling Rollers with Good Wear Resistance and Strong Impact Resistance

Product Description

Product Description

Tungsten carbide rolls is also well known as tungsten carbide cold roll, which is mainly used to produce smooth wire or ribbe wire for the construction reinforcement field.

Benefit from the application of the most modern production methods and the use of the high quality materials, as well as our most experienced employees who manufacture the tungsten carbide rolls, Miller defines a new standard in wire reduction. and increased wire quality through improved surface finishing and rib geometry. When choosing the right carbide rolls for your production needs, it's important to evaluate the load and speed requirements of your manufacturing process. The load refers to the amount of force that the rolls will need to withstand during operation, while the speed refers to the rotational speed of the rolls. Both of these factors can impact the durability and performance of the carbide rolls. Miller can help you determine the load and speed requirements for your specific production needs and recommend the appropriate carbide roll.

Know more, click it

                         RO/RT/CA TYPE                                                          FO TYPE                                                                  PR TYPE
 

Product advantage

 

Product Specification

 Standard Tungsten Carbide Roll Dimension

Wire Range φ(mm)	OD φ(mm)	ID φ(mm)	T (mm)
	Outer Diameter	Inner Diameter	Thickness
4-8.5	125	82	15
9-12	125	82	20
4-8.5	140	90	15
9-12	140	90	20
4-8.5	150	90	15
9-12	150	90	20
4-8.5	160	90	15
9-12	160	90	20
9-12	170	100	20
9-12	220	130	20

Please consult our engineer for professional advice on other more sizes if needed. 


Cold Rolling Sequence for Smooth Wire

φ Inlet (mm)

Oval Reducing

Round Reducing

Oval Reducing

Sizing

φ Smooth Outlet (mm)

4	RO 0	RT 0	RO 0	CA 3.0	3.0
4.5	RO 0	RT 0	RO 0	CA 3.5	3.5
5.5	RO 1	RT 1	RO 0	CA 4.0	4
5.5	RO 1	RT 1	RO 1	CA 4.5	4.5
6	RO 2	RT 2	RO 1	CA 5.0	5
7	RO 2	RT 2	RO 1	CA 5.5	5.5
7.5	RO 3	RT 3	RO 2	CA 6.0	6
8	RO 3	RT 3	RO 2	CA 6.5	6.5
8.5	RO 4	RT 4	RO 3	CA 7.0	7
9	RO 4	RT 4	RO 3	CA 7.5	7.5
10	RO 5	RT 5	RO 4	CA 8.0	8
11	RO 5	RT 5	RO 4	CA 8.5	8.5
11	RO 5	RT 5	RO 5	CA 9.0	9
12	RO 6	RT 6	RO 5	CA 9.5	9.5
12	RO 6	RT 6	RO 5	CA 10.0	10
13	RO 6	RT 6	RO 5	CA 10.5	10.5
14	RO 7	RT 7	RO 6	CA 11.0	11
14.0	RO 7	RT 7	RO 6	CA 11.5	11.5
15.0	RO 7	RT 7	RO 6	CA 12.0	12

 

Cold Rolling Sequence for Ribbed Wire

φ Inlet (mm)

Oval Reducing

Round Reducing

Forming

Profiling

φ Ribbed Outlet (mm)

4	RO 0	RT 0	FO 0	PR 3.0	3.0
4.5	RO 0	RT 0	FO 0	PR 3.5	3.5
5.5	RO 1	RT 1	FO 1	PR 4.0	4
5.5	RO 1	RT 1	FO 1	PR 4.5	4.5
6	RO 2	RT 2	FO 1	PR 5.0	5
7	RO 2	RT 2	FO 1	PR 5.5	5.5
7.5	RO 3	RT 3	FO 2	PR 6.0	6
8	RO 3	RT 3	FO 2	PR 6.5	6.5
8.5	RO 4	RT 4	FO 2	PR 7.0	7
9	RO 4	RT 4	FO 3	PR 7.5	7.5
10	RO 5	RT 5	FO 3	PR 8.0	8
11	RO 5	RT 5	FO 3	PR 8.5	8.5
11	RO 5	RT 5	FO 3	PR 9.0	9
12	RO 6	RT 6	RO 5	PR 9.5	9.5
12	RO 6	RT 6	RO 5	PR 10.0	10
13	RO 6	RT 6	FO 4	PR 10.5	10.5
14	RO 7	RT 7	FO 4	PR 11.0	11
14.0	RO 7	RT 7	FO 4	PR 11.5	11.5
15.0	RO 7	RT 7	FO 4	PR 12.0	12

 

 

Type	Application
Profiling rolls	Tungsten carbide rolls for with ribs (or indentation) to follow different market standards.
Roll Holders	Roll holders are made of steel and hold sizing, forming, reducing and profiling rolls.
Descaling Rolls	Descaling rolls are made of tungsten carbide or steel and are used for the mechanical descaling of entry rod in reduction mills.
Stress Relieving Rolls	Stress relieving rolls are made of tungsten carbide to improve the mechanical characteristics of the cold rolled wire.
Flattening Rolls	These are made of tungsten carbide and are used for metal strips for electrical contacts.
Tungsten Carbide Rolls For Strips	Tungsten carbide rolls for strips is to be used in the first roughing stands which use wire rod.
Roughing Rolls	Roughing rolls are made of tungsten carbide.
Motorized Rolls For Wire Pulling	Different solution of motorized rolls for wire pulling, recommended for critical wire passages.
Rolls For Hot Rolling	Rolls made of steel or tungsten carbide insert for hot rolling of copper or aluminium wire rod.
Rolls for Car Rims	Steel rolls used to produce car/industrial vehicle rims.
Straightening Rolls	These rolls are used to straighten tubes and, according to the dimensions of the tube to be produced, can be made of steel or tungsten carbide.
Rolls for Open Profiles	Are made to produce special profiles for various uses such as shelves, sliding guides and decorative applications.

 

Packaging

 

Reviews From Customers

 

Company Profile

Miller Carbide is an experienced manufacturer of tungsten carbide customized parts started from 2008. Our products cover carbide grinding jars & mortars, carbide grinding balls, carbide pegs, carbide static & dynamic rings, bead mill disks, carbide stirring rods, carbide static & dynamic jaws, carbide crusher plates, carbide grinding discs, carbide rotors, carbide roll rings, carbide guide rolls, carbide burrs, carbide sleeves & bushings, and other customized wear-resistant components for valve and pumps ect. With years of tungsten carbide engineering and manufacturing experience, we can concentrate our skills to the development of customized products for a wide spread of wear applications in milling & crushing industry.

Unlike other suppliers, Miller operates with three disciplines: Engineering, manufacturing and after sale service support. This means we are able to improve the efficiency of your machine and tools with customized products and direct access to the manufacturer. Miller Carbide works closely with its customers to ensure their requirements are designed efficiently and suitable for application. We can design the components needed from drawings or delivered samples.

We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. We are sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force. 

 

Company Advantage

We Offer You These
 

Direct Sales  Integrating R&D, production   sales and technology

Mold customization Rich molds OEM customization accepted

Adequate equipment  grinding/pressing  sintering/deep processing

Technical strength 15 years of experience in  technical team, research & innovation

 

FAQ

1. How long is your delivery time?
We can arrange the shipment within 3-5 working days upon receipt of your payment for any sintered blanks stocked items. As for the mass production order or the customized products, we will need 10-30 days production leadtime and indicate the delivery time on the Proforma lnvoice.

 

2. Can l get a sample from you for Quality checking? Is it free of charge or need pay ?

Yes, we can offer the sample for free of charge with freight collected if we have in stock.

If the sample is special or non-standard shaped, we will charge you only the basic production costs accordingly.

 

3. What's grade should I choose for the product?

If you have no idea about the grade, please kind to provide the information of the usage of the product, our technical team will suggest the most suitable grade for you.
 

4. Do you use recycle materials?

We insist on quality come first, all the products are made of virgin raw materials.

 

5. Can you make the goods according to my sample or drawing ? What's your (MOQ) minimum order quantity?  

Yes, We have a group of experienced technical personnel, advanced mould production equipments. Our R&D teams were graduated from University, and our technical R&D team lead by Doctors of Powder Metallurgy and Professors.

For the customized item we quote the MOQ individual; For the standard items in stock, we have no limitation on the MOQ .

 

6. Can I negotiate the Prices?

Yes, we can consider the discount for bulk orders.

 

7. Can you give warranty of your products?

Yes, we can give you 100% satisfaction guarantee on all items. We have the independent inspection department with the complete advanced product quality testing instrumentation to carry out IQC, PQC, FOC, and the detailed inspection pictures and testing report will be available and sent to you for confirmation before delivery.

In case there was any quality problem, just please kindly to provide the pictures to show the problem by email. We should be 100% responsible for our problems and provide you the replacements at our costs.

 

Contact us now! Get your free quote!